Top Trusted Garden Turf Solutions Factory & Exporter

Empowering global projects with high-density, anti-UV synthetic landscapes, commercial-grade safety rubber flooring, and high-performance tactile turf systems.

Established Authority

Zhejiang Pelvic Floor Co., Ltd.

Since its humble beginnings, Zhejiang Pelvic Floor Co., Ltd. has grown to become a key player in the flooring industry, reshaping the landscape through relentless innovation, strategic partnerships, and a steadfast commitment to excellence. Our story is a testament to the power of vision, perseverance, and a customer-centric approach.

Founded in a small workshop, the company began with a clear vision to offer innovative flooring solutions. Initially, Zhejiang Pelvic Floor focused on providing high-quality rubber gym mats. Over time, the company expanded its product offerings to cater to a variety of industries, addressing diverse flooring needs across multiple sectors.

Today, we stand as an engineered surface pioneer, blending synthetic turf extrusion, rubber vulcanization, and advanced textile tufting under one roof. Our focus on ISO 9001 compliance and international quality benchmarks enables us to serve architectural projects in over 60 countries.

Zhejiang Pelvic Floor Facility and Industrial Plant
Engineering Solutions

Comprehensive Flooring and Surface Divisions

Through dedicated production divisions, we provide performance surfaces matching technical requirements across five core industry segments.

01

Sports Flooring (Rubber Mats)

Innovative, high-density impact absorption systems for gyms and sports facilities, ensuring heavy load support, force reduction, and superior comfort.

02

Anti-slip Safety Flooring

Engineered surfaces ideal for heavy-traffic commercial zones and industrial workplaces requiring strict safety certifications and slip resistance.

03

Residential Flooring

Aesthetic indoor and outdoor designs matching modern architectural requirements, seamlessly blending design style with structural durability.

04

Warehouse & Garage Surfaces

Industrial-strength systems resistant to machinery weight, oil spills, and continuous friction, built to outlast traditional resin flooring.

05

Premium Artificial Turf

Synthetic landscapes optimized for low maintenance, intense UV resistance, and excellent drainage, serving corporate gardens and playing fields.

R&D

Bespoke OEM Engineering

Need specific pile height, denier density, custom colors, or specific tensile parameters? Our laboratories formulate custom orders on demand.

Quality Tufting and Backing Processes
Global Integrity

Excellence and Quality Control Standards

At Zhejiang Pelvic Floor, we have always been committed to delivering the highest quality products. Our company is certified with global quality standards, including ISO 9001, ensuring stable and superior quality for our customers. We continuously focus on innovation and process improvement, which has helped us maintain an excellent reputation in the market.

Our manufacturing protocols include rigorous testing of yarn elasticity, multi-directional shear stability, and backing adhesive vulcanization. By sourcing premium polypropylene and polyethylene resin granules and enforcing strict polymer cross-linking controls, our synthetic yarn maintains colorfastness and tactile resilience even in extreme environmental zones.

Smart Factory Operations

Vertical Integration & Advanced Machinery Infrastructure

From molecular compound processing to raw weaving and structural reinforcement, our production floor showcases full ownership of quality at every stage.

Step-by-Step Production Process

Yarn Fine Processing
Yarn Fine Processing
Weaving Blanket
Weaving Blanket
Backing Glue
Backing Glue
Yarn Processing
Yarn Processing
Carpets Basal Cover Processing
Basal Cover Processing
Pre-coating
Pre-coating
Bottom Gluing
Bottom Gluing
Cutting
Cutting
Checking
Checking
Packing
Packing

Heavy Machinery Fleet

Wilton Carpet Weaving Machine
Wilton Carpet Weaving Machine
Yarn Processing Machine
Yarn Processing Machine
Carpets Basal Cover Processing Machine
Basal Cover Processing Machine
Pre-coating Machine
Pre-coating Machine
Bottom Gluing Machine
Bottom Gluing Machine
Cutting Machine
Cutting Machine
Industry Insights & Trends

The Paradigm Shift in B2B Turf Sourcing & Safety Floor Specification

The global commercial construction and landscaping sectors are undergoing a significant structural transition. Driven by prolonged climate disruptions, acute clean-water scarcity, and increasing municipal compliance demands, developers are rapidly converting green spaces into highly engineered synthetic surfaces. The search for "artificial grass" has evolved from simple visual landscaping into a demand for multi-layered, performance-oriented synthetic turf systems.

1. High-Performance Fiber Extrusion & UV Shielding Kinetics

Standard garden turf often degrades rapidly under direct solar exposure, experiencing fiber fading, splitting, and eventual dust formulation. Modern B2B sourcing requires advanced engineering. The turf must use premium polymers embedded with specialized chemical UV inhibitors (HALS - Hindered Amine Light Stabilizers) that absorb and scatter destructive radiation. Our yarn undergoes strict thermo-processing tests, retaining structural tensile strength after 3,000+ hours of intense UV exposure.

2. The Critical Role of Double-Backing Adhesion

A common failure in low-grade synthetic turf is "fiber pull-out," typically caused by poor bottom gluing or backing hydrolysis. To prevent this, our production line uses a dual-backing system: a primary woven polypropylene grid paired with a secondary glass fiber mesh. This structure is sealed using high-purity SBR latex or polyurethane adhesive, which ensures a high tuft lock force (exceeding 30 Newtons) to withstand heavy foot traffic and bad weather.

Comparison Matrix: Landscape Turf Polymers & Safety Backings

Polymer Compound Tensile Resilience UV Resistance Index Primary Use-Case
Polyethylene (PE) Excellent / Soft Feel High (HALS integrated) Residential Garden & Sports Grass
Polypropylene (PP) Moderate / Higher Rigidity Medium-High Thatch Layers & Putting Green Turf
Nylon (Polyamide) Extreme / Heavy Wear High / Sensitive to Wet High-traffic Commercial Sports Fields
EPDM Rubber (Infused) Superior Elasticity Outstanding Stability Safety Playground & Anti-slip Flooring

3. Micro-Climate Water Reclamation & Drainage Infrastructure

Modern landscaping turf must function as an active stormwater filter. Modern municipal guidelines specify turf solutions with high water flow rates. By using precision perforation technology during checking and cutting processes, our garden grass offers a drainage capacity exceeding 4,500 liters per square meter per hour. This rapid drainage prevents mud, bacterial growth, and standing water, keeping active play and sports fields safe.

Technical Roadmap 2025-2030

Future Commitments: Eco-Responsible Manufacturing

At Zhejiang Pelvic Floor Co., Ltd., we believe the future lies in continuous innovation. We are always striving to offer high-quality flooring solutions that align with the evolving needs of the market. Our passion for innovation and dedication to customer service will continue to drive us to deliver effective products and solutions that improve the environments of our clients.

Key Research Initatives:

  • 100% Recyclable Hot-Melt Backing (Polyolefin): Eliminating latex compounds to simplify post-consumer recycling processes.
  • Organic Anti-Microbial Masterbatches: Extruding non-toxic compounds directly into the turf fibers to prevent bacteria in public areas.
  • Carbon-Negative Raw Materials: Exploring bio-derived polymers to reduce reliance on petroleum bases.

By developing these advanced material options and optimizing our manufacturing processes, we continue to supply eco-conscious distributors, municipalities, and commercial clients worldwide.

Client Support Desk

Expert Insights: Procurement FAQ

Get direct answers to common technical, logistics, and installation questions from our engineering department.

Q1: What are the main shipping sizes and packing options for global exporting?
Our synthetic garden turf rolls are typically shipped in widths of 2m or 4m, and lengths of 25m, packed in robust waterproof PP woven sleeves. We also offer customization for pallet loading and cardboard boxing options to protect smaller rolls and tiles during transit.
Q2: How does the anti-UV coating perform in extreme Middle Eastern or Australian heat?
We use high-purity UV stabilizer additives (HALS) within the PE/PP raw extrusion blend. Our turf is certified to resist fading, keeping its color and tensile strength for 6 to 8 years under high solar exposure.
Q3: Is your safety playground flooring tested for VOC and heavy metals?
Yes, our EPDM rubber tiles and synthetic turf products are thoroughly tested for harmful substances. They are free from heavy metals, phthalates, and VOC emissions, complying with EN71-3 and REACH European environmental guidelines.
Q4: What is the minimum order quantity (MOQ) for custom turf density?
For standard landscape designs, our typical MOQ is 500 square meters. For custom requirements, including specific stitch rates, pile heights, or special colors, the MOQ starts at 1,000 square meters.
Q5: Can you explain the difference in performance between Polyurethane and SBR Latex backing glue?
SBR Latex provides great durability and price efficiency for general landscape applications. Polyurethane backing offers higher moisture resistance, increased tuft lock strength, and remains stable in wet climates without softening.