Custom OEM Foam Exercise Tiles Manufacturers & Factories

Global B2B Supply Solutions for High-Density EVA & Polyethylene Interlocking Mats, Sports Flooring, and Anti-Slip Protective Underlayment.

ESTABLISHED 2005

Zhejiang Pelvic Floor Co., Ltd.

From humble beginnings to global prominence, Zhejiang Pelvic Floor Co., Ltd. has established itself as an authoritative force in the polymer surface and engineered flooring industry. Our progress is built upon a foundation of structural material research, process automation, and a customer-centric B2B service model. We specialize in cross-linked closed-cell ethylene-vinyl acetate (EVA) polymer composite and recycled SBR rubber matrix solutions.

Originally focused on standard gym configurations, we have scaled our production infrastructure to supply specialized sports complexes, industrial warehouses, heavy-traffic commercial venues, and residential OEM markets worldwide. Through strategic material science integrations, we offer custom formulations that regulate Shore hardness, tensile strength, and impact absorption.

Zhejiang Pelvic Floor Co., Ltd. Factory Headquarter

ISO 9001 Certified System

Every batch undergoes rigid QA testing including density analysis, rebound testing, and chemical composition compliance (REACH & RoHS).

Proprietary Formulations

Engineered densities ranging from light residential play tiles to high-density, shock-mitigating sports platforms and heavy machinery underlayment.

Rapid Turnaround & Logistics

Strategic coastal port placement allows optimized freight consolidation and direct loading to key international ports, reducing lead times.

China Factory 4.0: Supply Chain Resilience & Manufacturing Flow

An end-to-end overview of our production ecosystem—from raw polymer processing to automated packaging.

Yarn Fine Processing

Yarn Fine Processing

Weaving Blanket

Weaving Blanket

Backing Glue Application

Backing Glue

Yarn Processing

Yarn Processing

Carpets Basal Cover Processing

Basal Cover Processing

Pre-coating

Pre-coating

Bottom Gluing

Bottom Gluing

Precision Cutting

Cutting

Quality Checking

Checking

Packing

Packing

Wilton Carpet Weaving Machine

Wilton Weaving Line

Advanced Machinery & Equipment

Yarn Processing Machine

Yarn Processing Machine

Carpets Basal Cover Processing Machine

Basal Cover Extruder

Pre-coating Machine

Pre-coating System

Bottom Gluing Machine

Bottom Gluing Unit

Cutting Machine

CNC Precise Die-Cutting System

Technical Roadmap & Future Material Innovations

Pioneering tomorrow's high-efficiency polymers for commercial athletics, recovery, and heavy industrial protective wear.

MATERIAL SCIENCE

Bio-Based & Closed-Cell EVA

By shifting from petroleum-sourced EVA to organic agricultural by-products and recycled polymers, we reduce carbon footprint by up to 35% without sacrificing tensile strength, rebound, or chemical stability.

SHOCK MITIGATION

Micro-Air Pocket Technology

Integrating micron-level gaseous pockets within our foam matrices enables superior shock dissipation (ASTM F1292 compliant). Ideal for heavy gym drop zones, minimizing underlayment damage.

HYBRID POLYMERS

Rubber-EVA Poly-Blends

Combining the lightweight elasticity of closed-cell EVA with the durability of vulcanized SBR rubber creates composite tiles that resist heavy dynamic loads, avoiding indentations.

Macro-Industry Solutions & Vertical Applications

How global businesses leverage our product variations for specific industry requirements.

Commercial Fitness & Athletics

Commercial fitness complexes require thick, high-density interlocks. Our solutions handle high-impact zones, weight-lifting areas, and aerobic studios, offering noise damping and low maintenance.

Residential & Child Playrooms

Prioritizing child safety, our residential mats are manufactured with zero BPA, low VOC, and are formamide-free. Ideal for play zones, home workout spaces, and anti-fatigue kitchen areas.

Industrial & Warehouse Flooring

Designed for heavy machinery support, forklift lanes, and workstations, these options protect underlying concrete substrates from stress fractures and offer anti-fatigue relief to workers on their feet.

Specialized Marine & Automotive

UV-resistant closed-cell foams are utilized in marine carpet underlayments, custom car deck mats, and recreational vehicle sound insulation, providing a non-porous structure that resists moisture accumulation.

Commercial Carpets and Surface Materials

Localized Support & Compliance Assurance

Ensuring your imports align with regional safety, labor, environmental, and shipping regulations.

Global Standards Compliance

Our products meet global regulatory requirements, including EN71 Part 3 (Europe), ASTM F963 (USA), and REACH compliance, ensuring smooth customs clearance.

DDP & Custom Logistics

We offer FOB, CIF, and DDP shipping configurations. Through partnerships with global freight forwarders, we manage custom clearance directly to your fulfillment hubs.

OEM Customization Portal

We provide full-service OEM support. From custom thickness and density profiles to custom logos and texture patterns, we tailor products to your brand's specifications.

Strategic Scale & Capabilities

Our factory capabilities are backed by solid performance metrics and a global footprint.

50k+ sqm
Monthly Production
<200ppm
Formamide Standard
100%
ISO 9001 Audited
35+
Export Destinations

Commitment to the Future

At Zhejiang Pelvic Floor Co., Ltd., we believe the future lies in continuous innovation. We are always striving to offer high-quality flooring solutions that align with the evolving needs of the market. Our passion for innovation and dedication to customer service will continue to drive us to deliver effective products and solutions that improve the environments of our clients.

With years of experience in the flooring industry, we are confident in our ability to provide optimal solutions for all your flooring needs and to deliver the best results in every project we undertake.

B2B Procurement & Technical FAQ

Find answers to commonly asked questions about materials, testing standards, customization, and logistics.

What is the standard density and Shore hardness of your EVA foam exercise tiles?
Our standard exercise tiles are manufactured at 35 to 45 Shore C hardness. For professional athletic drop zones, we can adjust the formulation to achieve 55-65 Shore C hardness. Custom densities range from 75 kg/m³ to 120 kg/m³, depending on your requirements.
Are your foam tiles compliant with EU REACH and US ASTM standards?
Yes. All our EVA and polyethylene foam formulations undergo regular testing by third-party testing agencies (like SGS and Intertek). We provide certificates verifying compliance with EN71 Part 3, phthalate-free directives, and REACH chemical standards.
What is your Minimum Order Quantity (MOQ) for custom OEM orders?
Our standard MOQ for stock colors and patterns is 500 square meters. For custom OEM formulations, unique textures, and custom colors, the MOQ starts at 1,000 square meters per batch, which aligns with our extrusion and foaming cycles.
How do you guarantee interlocking precision on large volume orders?
We use high-precision CNC die-cutting machinery instead of traditional manual presses. This maintains a tolerance of less than 0.2mm across production batches, ensuring that tiles fit together tightly and lay flat.